Voltage determination in pressed material in ring die pellet mill

Authors

DOI:

https://doi.org/10.31548/machenergy2019.04.043

Keywords:

animal husbandry, granular feed, press granulator, die, pressing rollers, tension.

Abstract

The article discusses the interaction of the pressed material with the working bodies of the press granulator in the face of wedge-shaped limited space. As energy is transmitted, it is advisable to consider the stress state of the elemental volume of the product on these surfaces, which is the basis for determining the effect parameters characterizing the granulation process. With this in mind, the stress state of the pressed material in the wedge-shaped space between the working bodies of the press granulator is described and a mathematical model of the process of pressing granulation of plant materials in the closed wedge-shaped space between the matrix and each of the pressing rollers is presented. To solve the problem of determining the stresses in the extruded material, which are in a plane deformed state, an engineering method was applied, which involves determining the normal and tangential stresses not at each point of the volume of the deformed material, but only on the contact surfaces. The exact equilibrium equation was simplified on the assumption that normal stresses depend only on one of the coordinates. The approximate equilibrium equation is a single differential equation in ordinary derivatives. The scheme of interaction of the pressed material with the working bodies of the press granulator in the conditions of the end restriction of the wedge-shaped space is presented. The expressions for determining the area of the projection of the end contact surface of the elementary volume of the material on a plane perpendicular to the axes of rotation of the working bodies and the area of the end contact surface of the elementary volume of material are given. Eliminating normal stress from the obtained equilibrium equations, neglecting the infinitesimal of the second order of smallness, a differential equation was obtained for the lagging zone and the lead zone.

References

Boltyanska N. I. (2008). The current state of the machine-tractor fleet of enterprises in the agro-industrial complex. Proceedings of the Tavrida State Agrotechnological University. No. 36, 3-7.

Rogovskii I. L. (2010). Technical Requirements for Agricultural Machinery Warranty Maintenance. Scientific Bulletin of the National University of Life and Environmental Sciences of Ukraine. APK Engineering and Energy series. Issue 166, Part 1. 286-291.

Sklar O. G., Boltyanska N. I. (2012). Mechanization of technological processes in animal husbandry: textbook. manual. Color Print. 720.

Boltyanska N. I. (2018). Reducing the energy consumption of livestock production by reducing energy for feed production. Preengineering engineering. No. 1 (9). 57-61.

Rogovsky I .L. (2015). Restoration of capacity of assembly units of agricultural machinery. Bulletin of Kharkiv National Technical University of Agriculture. P. Vasilenko. T. 159. 224.

Sklar O. G., Boltyanska N. I. (2018). Fundamentals of Livestock Enterprise Design: A Textbook. Condor Publishing House, 380.

https://doi.org/10.4324/9781315576619-24

Boltyanska N. I. (2016) System of factors of effective application of resource-saving technologies in dairy cattle breeding at the enterprise. TDATU Scientific Bulletin. Issue 6. T.1. 55-64.

Kondra D. I., Bolgov O. V. Fomin S. E. (2015). Justification of the design of a flat matrix rotary pelletizer. Collection of scientific works of undergraduates and students of TDATU. 172-173.

Gaidenko O. (2019). Solid biofuels: technological requirements, properties of components and technology of production [Electronic resource]. Agribusiness today. Access mode: http://agro-business.com.ua/agro/idei-trendy/item/8366-tverde-biopalyvo-tekhnolohichni-vymohy-vlastyvosti-komponentiv-ta-tekhnolohiia-vyrobnytstva.html.

Boltyanska N. (2018). Ways to Improve Structures Gear Pelleting Presses. TEKA. An International Quarterly Journal on Motorization, Vehicle Operation, Energy Efficiency and Mechanical Engineering. Lublin-Rzeszow, Vol. 18. No 2. 23-29.

Komar A. S., Boltyanska N. I. (2019). Fertilizer manure processing by granulation. Abstracts of the 5th International Scientific and Practical Conference "Innovative Technologies for Growing, Storage and Processing of Horticulture and Crop Production". Uman. 18-20.

Nazarov V. I., Bulatov I. A., Makarenkov D. A. (2009). Features of the development of the press granulation process of biofuels based on wood and vegetable waste Chemical and oil and gas engineering. No. 2. from. P. 35 - 39. https://doi.org/10.1007/s10556-009-9132-0

Boltyanskaya N. I., Boltyanskiy O. V. (2016). Analysis of the main areas of resource conservation in animal husbandry. Motrol: Motoryzacja i Energetyka Rolnictwa, Vol. 18. No13, P. 49-54.

Komar A. S. (2018). Analysis of press constructions for the preparation of feed pellets and fuel briquettes. TDATU Scientific Bulletin. Issue 8. V.2. 44-56. https://doi.org/10.31388/2220-8674-2018-2-9

Granulators of compound feeds (2019). [Electronic resource]. Information portal PISCHEVIK. Access Mode: http://mppnik.ru/publ/491-granulyatory-kombikormov.html

Boltyanska N. I. (2018). Analysis of the design of pinion pellets. TDATU Scientific Bulletin. Issue 8. V.2. 29-43.

https://doi.org/10.31388/2220-8674-2018-2-9

Druyanov, B. A. (1989). Applied theory of plasticity of porous bodies. M.: Engineering, 168.

Boltyanskaya N. I., Komar A. S. (2019). Areas of improvement of the working process of roller-matrix press granulators Modern scientific researches on the way to European integration: mat. Int. Research Practice forum. TDAT them. Dmitry Motorny. Part 1, 33-36.

Unksov, E. P. (1959). Engineering theory of plasticity: methods for calculating the strain forces. M.: Mashgiz, 328.

Published

2020-01-30

Issue

Section

Статті