Research of settings of forced action mixer with changing angle blades

Authors

DOI:

https://doi.org/10.31548/machenergy2020.01.095

Keywords:

mixer, twin-shaft concrete mixer, twins-shaft forced action concrete mixer, coefficient of variation, concrete, mixing stochastic model, Markov chains.

Abstract

Analysis and evaluation of structural and technological parameters of forced action mixer was carried out on the basis twin-shaft forced action mixer. Theoretical methods of moving material into the twin-shaft mixer chamber, using a stochastic approach were proposed in this article. The process of moving material was researched by the theory of Markov chains. Based on the proposed method of improving system of quality assessment in terms the variation coefficient of mixture. And was predicted that the main parameter that affects the direction of movement particles of material and quality of mixing - is the rotation angle of the blade. It was the main option of the research. To test the theoretical foundations of the movement of substances and improve the quality of the mixture, experimental stand was developed – Laboratory twin-shaft forced action mixer with changing angle blades. The conducted experiments have confirmed the validity of theoretical research. The Algorithm of design of new constructions of twins-shaft concrete mixers was proposed, based on conducted researches. The working hypothesis that the movement of material between the mixing zones depends on the "transition probabilities", which is defined by angle blade was confirmed as a result of mathematical modeling of moving material and performed experimental studies. On the basis of theoretical research the method of calculation of basic parameters of advanced laboratory twin-shaft concrete mixers was crated. The laboratory twin-shaft concrete mixers with rotary blades was created.
The investigations can improve the efficiency of the mixer by reducing cycle time and energy consumption.

References

Anischenko A. I. (2012). Developing a new theory cooking mortars: Abstract. H.: HDTUBA. 12.

ASTN C-94/C94M - 16a. Standard Specification for Ready-Mixed Concrete, annex 1.

Bakin M. N., Kapranova A. B., Verloka I. I. (2014). Modern methods of mathematical description of the process of mixing materials. Fundamental Research № 5. 924.

DIN 459 (Part 2). Building material machines - Mixers for concrete and mortar: Procedure for the examination of the mixing efficiency of concrete mixers.

Emelyanova I. A. (2008). Features of preparation of inactive mortars in concrete mixers with horizontal blade shafts. Concrete and reinforced concrete., No. 1.

Emelyanova I. A., Blazhko V. V., Anischenko A. I. (2011). Features of the workflow of the forced-gravitational concrete mixer. H.: HGTUSA.

Gevko R. B., Tokarchuk A. (2013). The theoretical research of motion of friable material with possibility of partial interfusion on the vertical area of tubular conveyer. MOTROL. Commission of Motorization and Energetics in Agriculture. Vol. 15, №4, 270-277.

Loveykin, V. S., Pochka, K. I. (2005). The analysis of unevenness of the movement of roller forming installation with the recuperative drive. Scientific and technical and production magazine «Hoisting-and-transport equipment». No 4. 19-33.

Loveykin, V. S., Pochka, K. I., Palamarchuk, D. A. (2004). Optimization of design data of the driving mechanism of roller forming installation with the rekuperativ drive. Scientific and technical magazine «Technology of construction». Kyiv. 2004. No 15. 40-48.

Pochka, K. I. 2008. Development and the analysis of roller forming installation with the rekuperativ drive. The abstract of the thesis for a degree of Candidate of Technical Sciences. Kyiv. KNUCA. 24.

Loveykin, V. S., Kovbasa, V. P., Pochka, K. I. (2010). The dynamic analysis of roller forming installation with energetically balanced drive. Scientific Herald of NULES of Ukraine. Series: Technique and energy of APK. Kyiv. No 144. part 5. 338-344.

Downloads

Published

2020-01-30

Issue

Section

Статті