Energy indicators of electroarc pro-cessing of plowers of tillage machines
DOI:
https://doi.org/10.31548/machenergy2020.01.171Keywords:
current, electroarc processing, hardfac-ing, plowshares, regimes, sharpening, voltage, wear re-sistance.Abstract
The work is devoted to the study of the heat balance of the tool part during the electroarc processing of plowshares and the rationale for the rational parameters of local hardening, which will increase the wear resistance of the surfaces of the parts of tillage machines by their reflow using electroarc processing. The article presents the energy indicators of the electroarc processing of plowshares.
According to the analysis of recent studies, it was found that for the simultaneous sharpening and hardening of plowshares, it is rational to use a DC arc discharge with liquid cooling and with the formation of hardened struc-tures.
Based on the results of theoretical studies, the heat balance is determined by the electroarc processing, which allows you to establish the most significant factors that af-fect the energy performance of the process, namely: the speed of electroarc processing V, voltage U and current density j of the electroarc processing.
According to the results of experimental studies, it was found that with an increase in voltage U from 40 to 55 V and current density j from 3.0 to 3.5 3.5 A/mm2, the speed of electrical contact processing V increases from 7.7 up to 12.5 mm, which made it possible to set for a rational – average speed of 10.1 mm/s for automatic movement of the surface of repair inserts for plowshares relative to the electrode-tool of the installation for electrical contact pro-cessing.
References
Vаsylenko M. O., Buslаiev D. O., Kаlinin O. Ye. Ensuring the effect of self-sharpening of parts of tillage machines in operation in soils of various types. MOTROL. Commission of Motorization and Energetics in Agriculture. 2017. Vol. 19. № 1. 11-14.
Białobrzeska B., Konat Ł. Comparative analysis of abrasive wear resistance of Brinar and Hardox steels. Bi-monthly Tribologia 272 (2). Radom, 2017. 7-16. https://doi.org/10.5604/01.3001.0010.6261
Hrabě P., Müller M., Hadač V. Evaluation of tech-niques for ploughshare lifetime increase. Res. Agr. Eng., 61. Prague, 2015. 72-79. https://doi.org/10.17221/73/2013-RAE
Vasylenko M. O., Kаlinin O. Ye. Increased resource plowshares and moldboards in terms of their use, causing ray wear. Bulletin of KhNTUA. Kharkiv, 2016. Vol. 168. 32-35.
Vasylenko M. O., Kаlinin O. Ye. Areas strengthen-ing plowshares. Bulletin of KhNTUA. Kharkiv, 2016. Vol. 170. 138-141.
Vasylenko M. O., Buslаiev D. O., Kаlinin O. Ye., Kononogov Yu. A. Increased durability parts of tillage ma-chines, adapted to soils of different types. Mechanization and electrification of agriculture. Hlevakha, 2019. Issue 9 (108). 156-163.
https://doi.org/10.37204/0131-2189-2019-9-19
Vishal Kumar Jaiswal Literature Review on Elec-trical Discharge Machining (EDM). International Journal for Scientific Research and Development 6.5 (2018). 239-241.
Guodong Li, Wataru Natsu Realization of micro EDM drilling with high machining speed and accuracy by using mist deionized water jet. Precision Engineering. Vol-ume 61, January 2020, 136-146.
https://doi.org/10.1016/j.precisioneng.2019.09.016
Sai Kumar, P., Niranjan Kumar, M.S.R., Gopala Krishnaiah, P. Optimization of process parameters of wire cut electrical discharge machining on titanium grade-5 ma-terial using design of experiments. International Journal of Innovative Technology and Exploring Engineering. 2019. 8(11). 3937-3946.
https://doi.org/10.35940/ijitee.K1937.0981119
Some characteristics of surface hardening of 65G steel by the electric spark method / Sharifullin S. N. [at all]. Low-temperature plasma in the process of applying func-tional coatings. Kazan, 2019. № 10. Part 1. 421-427.
Ivanov V. I., Kostyukov A. Yu. Application of the method of drawing electric-splay thick-layer coatings of increased completeness. Innovative renovation technologies in mechanical engineering. Moscow, 2019. 25-32.
Kopersak V. M. Theory of welding processes. Heat source and heat processes during welding. Kyiv, 2011. T. 1. 384.
Downloads
Published
Issue
Section
License
Relationship between right holders and users shall be governed by the terms of the license Creative Commons Attribution – non-commercial – Distribution On Same Conditions 4.0 international (CC BY-NC-SA 4.0):https://creativecommons.org/licenses/by-nc-sa/4.0/deed.uk
Authors who publish with this journal agree to the following terms:
- Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work (See The Effect of Open Access).