Mathematical model of generalized coordinates of a working member of a multi-axis machine of a parallel structure with an excess drive

Authors

  • M. А. Al Ibrahimi Metak Central Ukrainian National Technical University

DOI:

https://doi.org/10.31548/dopovidi2018.04.020

Abstract

A promising task of modern machine-tool construction is the creation of high-performance multi-coordinate milling machines and machining centers with ultra-high speeds and accelerations, which is possible with the use of mechanisms of a parallel structure. The full use of mechanisms of parallel structure in multi-coordinate manipulators with links of variable and constant length is hampered by certain shortcomings, the main of which is the limitation of the working space and the orientation angles of the working organ due to the occurrence of special positions. One way to solve this problem is to use redundant mechanisms of parallel structure that potentially reduce the impact of special provisions and fundamentally improve the characteristics of the workspace. Thus, the expansion of the technological capabilities of multi-axis parallel manipulators is an urgent scientific task.

The purpose of the article is to expand the technological capabilities of multi-axis parallel manipulators by introducing redundant drives.

The research is based on the main provisions of the theory of cutting materials, the theory of designing metal cutting equipment, research operations and decision-making.

As a result, a mathematical model has been obtained for calculating the lengths of the bar rods with six bars on the basis of parallel kinematic structures and the positions of the working element during the machining of the part.

When differentiating the obtained model with respect to time, the speeds and accelerations of the bars of the working element of the machine are obtained. For the case of contouring control, the calculation of new positions of the tool of the working element can go continuously with a time fragmentation by a certain step, or the original trajectory can be calculated in advance, as an array of data with subsequent loading into the controller, which cannot be done in other existing manipulators.

Keywords: multi-axis manipulators; redundant drive, parallel structure

References

Aref, M. M., & Taghirad, H. D. (2008, September). Geometrical workspace analysis of a cable-driven redundant parallel manipulator: KNTU CDRPM. In Intelligent Robots and Systems, 2008. IROS 2008. IEEE/RSJ International Conference on (pp. 1958-1963). IEEE.

Borràs, J., Thomas, F., & Torras, C. (2011). Architectural singularities of a class of pentapods. Mechanism and Machine theory, 46(8), 1107-1120. https://doi.org/10.1016/j.mechmachtheory.2011.03.005

Cao, Y., Zhou, H., Li, B. K., Long, S., & Liu, M. S. (2011). Singularity elimination of Stewart parallel manipulator based on redundant actuation. In Advanced Materials Research (Vol. 143, pp. 308-312). Trans Tech Publications.

Kyrychenko, A.M., Al Ibrakhimi Metak. (2017). Verstat paralelnoyi struktury z nadlyshkovo pryvodamy ta spetsialnim robochym orhanom [Machine-tool of parallel structure with redundant actuators and a special working body]. Kompleksne zabezpechennya yakosti tekhnolohichnykh protsesiv ta system, 136-137.

Müller, A. (2013). On the terminology and geometric aspects of redundant parallel manipulators. Robotica, 31(1), 137-147. https://doi.org/10.1017/S0263574712000173

Natal, G. S., Chemori, A., & Pierrot, F. (2012, May). Dual-space adaptive control of redundantly actuated parallel manipulators for extremely fast operations with load changes. In Robotics and Automation (ICRA), 2012 IEEE International Conference on (pp. 253-258). IEEE.

Sirotkin, R., & Serkov, N. (2006). Experimental Researches of Accuracy, Rigidity and dynamic Properties-5-axis Machining Centre Hexamech-1 The 5th Chemnitz Parallel Kinematic Seminar 2006. April 25-26. Conference Proceedings. In Conference Proceedings. Zwickau: Verlag Wissenschaftliche Scripten.

Kyrychenko, A. M., Al Ibrakhimi Metak M.A. (2018). Robochyi prostir ta osoblyvosti 5-osovoho paralelnoho verstata z nadlyshkovymy pryvodamy [Workspace and singularities of 5-axis parallel robot with redundant actuation]. Komp’iuterno-intehrovani tekhnolohii: osvita, nauka, vyrobnytstvo, 30-31, 196-200.

Kyrychenko, A.M., Al Ibrakhimi Metak. (2017). Bahatokoordinatniy verstat z nadlyshkovim mekhanizmom paralelnoyi struktury ta spetsialnim robochym orhanom [Multi-coordinate machine with redundant mechanism of parallel structure and special working body]. Tekhnika v silskohospodarskomu vyrobnytstvi, haluzeve mashynobuduvannya, avtomatyzatsiya, 30, 57-64.

Hrechka, A. I., Kyrychenko, A. M., Al-Ibrakhimi Metak M. A. (2016). Pryvid peremishchennia vykhidnoho orhana verstata z shistma shtanhamy / Patent na korysnu model № 112828 [The drive for moving the output of the machine with six rods / Patent for Utility Model No. 112828]. Biul., 24. 26.12.2016.

Published

2018-09-14

Issue

Section

Machinery & Automation ofAgriculture 4.0